Jominy hardenability and D_I
Two steels can reach the same surface hardness yet behave completely differently in a thick section, because hardenability — not hardness — decides how deep the martensite goes. The Jominy test and the ideal critical diameter quantify it.
Hardenability is about depth
When steel is quenched, the surface cools fastest and the core slowest. Martensite only forms where the cooling rate beats the diffusional (pearlite/bainite) transformation. Carbon sets how hard that martensite is; the alloying elements — manganese, chromium, molybdenum, nickel, boron — set how slow a cooling rate can still avoid the diffusional nose, and therefore how deep hardening reaches.
The Jominy end-quench
ASTM A255 standardises the measurement: austenitise a 25 mm bar, quench water onto one end only, then traverse hardness along the length. Cooling rate decreases monotonically with distance from the quenched end, so each Jominy distance corresponds to a known cooling rate. A flat, slowly-falling curve means high hardenability; a curve that drops away quickly means low.
The ideal critical diameter
To turn composition into a single number, Grossmann's method computes the ideal critical diameter — the bar that would just be 50% martensite at centre under a perfect quench — as a base value (from carbon and austenite grain size) multiplied by an alloy factor for each element:
Using it in design
Match hardenability to section size: a shaft that must be through-hardened needs a steel whose DI exceeds its diameter for the available quench severity, while a part that only needs a hard case can use a leaner, cheaper, less-distortion-prone grade. The Jominy curve also feeds directly into predicting microstructure and properties at any depth via the local cooling rate.
Frequently asked
- What is the difference between hardness and hardenability?
- Maximum hardness is set almost entirely by carbon content. Hardenability is the depth to which that hardness can be achieved on quenching, and it is governed by the alloying elements that delay the diffusional transformation — letting martensite form at slower cooling rates deeper inside the part.
- What does the Jominy test measure?
- A standard bar is austenitised and quenched on one end face only (ASTM A255). Hardness is then read along its length. Because cooling rate falls with distance from the quenched end, the hardness-vs-distance curve is a direct fingerprint of hardenability.
- What is the ideal critical diameter D_I?
- D_I is the bar diameter that would just form 50% martensite at its centre under an ideal (infinitely severe) quench. It is computed from carbon, grain size and alloy content via Grossmann multiplying factors, and is the standard single-number measure of hardenability.
References
- ASTM A255, "Standard Test Methods for Determining Hardenability of Steel."
- M.A. Grossmann, "Hardenability Calculated from Chemical Composition," Trans. AIME 150, 1942.
- C.A. Siebert, D.V. Doane, D.H. Breen, "The Hardenability of Steels," ASM.
- G. Krauss, "Steels: Processing, Structure, and Performance," ASM International.
Related guides
- TTT & CCT diagramsThe C-curve nose, Ms line and critical cooling rate.
- CALPHAD phase diagramsHow Gibbs-energy minimization computes equilibrium phase diagrams.
- CO₂ corrosion ratede Waard–Milliams and NORSOK M-506 for sweet corrosion of carbon steel.
- NACE MR0175 sour serviceThe H₂S threshold, SSC severity regions and hardness limits.